120m Tunnel Kiln of Energy-Saving for Sanitary Ware

• Warranty: 1 Year After The Final Acceptance
• Type: Tunnel Kiln
• Application: Firing Machine
• Certification: ISO9001:2015
• Automatic Grade: Automatic
• Customization: Customized
• Model NO.: TK120-3.6M
• Transport Package: Pallet, Naked Packed, Package,
• Specification: 120*3.6*0.86M
• Trademark: Zhongya kiln
• Origin: China
• HS Code: 8417809090
• Production Capacity: 600, 000-1, 000, 000 Pieces/Year

Product Description

Product Description

This tunnel kiln comprises of 100 kiln cars and 60 segments, with automatic kiln car handling system and control system. The concept is to provide an installation of modern design and construction, which offers the benefits of flexibility in operation and more profits.

Detailed Photos

Kiln car is light and firm, it is double sealing structure (labyrinth).

           interlock-seal between kiln car                                                                                          double sealing

 

Product Parameters

 

Specification	Index	Remark
Products	Sanitary ware	First firing, re-firing
Production capacity	600, 000-1, 000, 000 Pieces/Year
Useful length	120M
Useful width	3.6M	600MM×6pcs
Useful height	860MM
kiln car chassis	3706×1600M
Firing control mode		Flow and ratio control mode
Kiln defect	≤4%	Iron,crack and pit is less than current running kiln in Zibo Kohler
Operation temperature	1250ºC	Normal peak temperature
Max. temperature	1280ºC
Energy consumption	950 Kcal/Kg ware
Kiln Atmosphere		Not less than 8% oxygen @soak temperture and there will be no reduction in ware
Installed capacity	351.5KW	170.5kw is spared,excluding the fan for dryer kiln and heat exchanger

 

Certifications

 

Our Advantages

Equipment body

1. Mature energy-saving firing technology

2. Design and the selection of materials are advanced and reasonable

3. Low gas consumption

4. Low temperature on kiln outside surface and under the cars

5. Small temperature difference in kiln cross-section

6. High qualified rate of sintering

7. Fully automatic control, safe and reliable operation.
 

Control system

1. Kiln control system is developed independently by us, which is suitable for air/gas ratio control,pulse control and flow control according to different requirements of the production processing.

2. Kiln control system mainly select Siemens PLC module of S7-300 and S7-200 or OMRON PLC module of CJ2M, industrial control computer and touch screen.

3.This system can collect the signals of  kiln temperature, the pressure, air flow, etc., then send these information to main control panel or management system to display, record, set and control.

4.Control system can record and mange klin data in Microsoft windows, you can easily inquire historial data for defect analysis.

Our cervice

Per-sales service:
-Visit our factory 
-Technical discussion
-Spar parts are available for later maintenance in further

After sales service:
-Kiln installation and commissioning
-Operation and maintenance training
-Operation and maintenance manuals, trouble shooting.
-Spare parts are provided for the further maintenance in future.
-Details' information of the vulnerable materials are listed out.
-Prompt technicial support and assistance by phone, video, email or solve at site if need.